WIRE EDM
Overview of WIRE EDM
Wire EDM (Electrical Discharge Machining) is a cutting-edge technology that uses a thin wire electrode to cut conductive materials with extreme accuracy. It is particularly well-suited for applications requiring intricate shapes, tight tolerances, and superior surface finishes. Wire EDM is widely used in industries such as aerospace, medical device manufacturing, and mold making, where precision is paramount. This process offers several advantages, including the ability to machine hard and complex materials, burr-free cutting, and minimal mechanical stress on the workpiece. Additionally, Wire EDM allows for the creation of intricate 3D contours and cavities that would be challenging or impossible to achieve with traditional machining methods. Its versatility and precision make it an indispensable tool in modern manufacturing environments.
WIRE EDM Product Features
Mitsubishi's Wire EDM machines are packed with features designed to maximize productivity and precision. From advanced control systems to robust mechanical designs, these machines are built to handle the toughest challenges in your industry.
Extreme Accuracy
Mitsubishi Wire EDM machines are capable of achieving accuracies down to +/- 0.0001". This level of precision is essential for applications like manufacturing surgical instruments or critical aerospace components, where even the slightest deviation can have serious consequences. With Mitsubishi, you can have confidence that your parts will meet the most stringent requirements.
Superior Surface Finish
In addition to accuracy, Mitsubishi Wire EDM machines deliver exceptional surface finishes. With the ability to use wire diameters as small as 0.0008", you can achieve smooth, burr-free surfaces that minimize the need for secondary finishing operations. This is especially important in mold making, where a high-quality surface finish is critical for producing clear, defect-free parts.
Unmatched Speed and Performance
Mitsubishi Wire EDM machines are known for their industry-leading speed and performance. With advanced features like automatic wire threading and high-speed generators, these machines can significantly reduce cycle times and boost your productivity. Whether you're running small batches or high-volume production, Mitsubishi has a solution to meet your needs.
Why Choose Iron Machine Tool for WIRE EDM
At Iron Machine Tool, we understand the unique challenges facing manufacturers in industries like aerospace, medical devices, and mold making. That's why we've partnered with Mitsubishi, a global leader in EDM technology, to bring you the best Wire EDM solutions on the market. Our extensive product lineup covers a wide range of applications and budgets.
When you choose Iron Machine Tool, you're not just getting a machine - you're getting a partner with decades of experience in your industry. We've helped countless customers overcome complex machining challenges and improve their bottom line. From selecting the right machine to optimizing your process, application training, and preventive maintenance programs, our team of experts is here to support you every step of the way.
But don't just take our word for it - ask our customers. Companies like Boeing, Medtronic, and Procter & Gamble have trusted Iron Machine Tool to deliver the precision and performance they need to stay competitive. With Mitsubishi Wire EDM machines and our value-added services in your shop, you'll be in good company among industry leaders.
So why wait? Contact Iron Machine Tool today to learn more about how Mitsubishi Wire EDM can take your manufacturing to the next level. Our knowledgeable sales team is standing by to answer your questions, arrange demonstrations, and help you find the perfect solution for your business needs and budget. Don't settle for less - choose Iron Machine Tool and Mitsubishi for uncompromising quality, performance, and support.
FAQs
Mitsubishi Wire EDM machines offer best-in-class speed, accuracy, and surface finish quality. Key benefits include intuitive user-friendly controls, robust designs that minimize wear and maintenance, and advanced power supplies for optimal cutting performance. Mitsubishi also provides industry-leading automation solutions to further boost productivity.
The cost of Mitsubishi Wire EDM machines can vary significantly based on the model and capabilities. Entry-level models like the MV1200-S start around $100,000, while high-end machines for extreme accuracy (down to 0.0008" wire) can exceed $500,000. Mid-range models like the MV2400-S typically fall in the $200,000-$300,000 range.
Mitsubishi Wire EDMs excel in industries requiring tight tolerances, complex shapes, superior surface finishes, and the ability to machine hard materials like carbide. Key applications include aerospace, medical device manufacturing, mold/die making, and any parts with intricate 3D contours.
Mitsubishi Wire EDMs can achieve extremely tight tolerances down to ±0.0001" and mirror-like surface finishes as low as 3 μinch Ra. Cutting speeds range from 17-45 in2/hr depending on material, with hardened tool steels and carbides cutting faster than softer metals like aluminum.
The MV1200-S is a cost-effective solution for small production runs with travels of 15.7"x11.8"x8.7". The MV1200-R offers higher accuracy (±0.0001"), tighter tolerances, and can produce a 4 Ra μinch surface finish, but at a higher price point. The MV1200-R also has an optional 0.002" wire diameter capability.
Mitsubishi offers a range of automation solutions like robotics for tool changing/workpiece handling, integration with milling machines for electrode production, and automated measurement systems. Advanced software enables process management, data consistency, and lights-out unattended operation for maximizing throughput.
Mitsubishi Wire EDMs are compatible with brass, coated, and specialty wire diameters ranging from 0.004" to 0.012" for most models. The MV1200-R offers an optional 0.002" wire capability. Mitsubishi recommends using high-quality wires matched to the application for best performance.
Power requirements vary by model but are typically 480V, 3-phase. Deionized water and a chiller are needed for the dielectric system. Shop space depends on the machine size, with the MV1200 requiring around 10'x8' and larger models like the MV2400 needing 15'x12' plus access space.
Mitsubishi offers comprehensive training programs to ensure proper operation. Machines come with a 1-year warranty, and extended warranties are available. Preventive maintenance contracts, remote monitoring/diagnostics, and quick access to spare parts help maximize uptime.
To get a quote or arrange an on-site demonstration of a Mitsubishi Wire EDM, you can contact the knowledgeable sales team at Iron Machine Tool. They will work with you to assess your requirements and determine the best solution for your manufacturing needs.